NASA: Shuttle Replacement takes shape, the X-37

It's been a long wait—in some ways, more than 50 years—but in April 2010, the U.S. Air Force is scheduled to launch an Atlas V booster from Cape Canaveral, Florida, carrying the newest U.S. spacecraft, the unmanned X-37, to orbit.


The X-37 embodies the Air Force's desire for an operational spaceplane, a wish that dates to the 1950s, the era of the rocket-powered X-15 and X-20.


In other ways, though, the X-37 will be picking up where another U.S. spaceplane, NASA's space shuttle, leaves off.

With a wingspan of 15 feet and a length of 27.5 feet, the X-37 looks like a tiny space shuttle. It has a blunt (though windowless) nose, and one rocket engine bell instead of the shuttle's three.

Two cargo doors open just as the shuttle's do, revealing a four- by seven-foot bay. Like the shuttle, the X-37 was designed for low Earth orbits—in the latter's case, altitudes of 125 to 575 miles. And the craft will fly like a shuttle, reentering the atmosphere with the orbiter's 40-degree nose-high attitude.

After reentry, it will change to a 20-degree nose-down glide and, flying at up to 220 mph, land at Vandenberg Air Force Base in California, with Edwards Air Force Base as an alternate.

But as for the period between launch and landing, no one, save for a select few in the Department of Defense, knows exactly what the little Boeing-built spaceplane will do, or for how long.

The Air Force Rapid Capabilities Office, which is running the program, says only that the orbital test version, the X-37B, will take a suite of next-generation technologies to orbit and will break new ground in the realm of launch, recovery, and reuse, all with an unmanned twist that the shuttle never offered.

At a 2008 Space Foundation breakfast in Washington, D.C., Gary Payton, deputy under secretary of the Air Force for space programs, recalled the X-37's origins. Payton started the program while at NASA.

"Then, the X-37 was intended to be a testbed for new technologies that could retrofit into the shuttle: predominantly guidance, navigation, and control, and [thermal protection system] technologies," he said. In that era, planners imagined the shuttle carrying the X-37 to space in its cargo bay and releasing it.

Now, with the shuttle's retirement looming, it appears the X-37 will have an independent, post-shuttle life. Payton envisioned such a role for the X-37, saying: "It would be really advantageous in my mind if we had a system you could launch, recover, change out the payload bay quickly, and put into a different orbit, and do all that measured in weeks instead of decades."

David Hamilton, director of the Rapid Capabilities Office, says in an e-mail: "Eventually, I see the unique possibility to operate X-37B more like an aircraft and explore the needs of responsive, reusable spacecraft."

Unlike a satellite, he points out, the spaceplane returns, enabling "detailed inspection and significantly better learning than can be achieved with [a satellite's] remote telemetry alone. Experiments can be modified and reflown, with the objective of shortening the technology maturation timeline."

"The space shuttle was designed to be a very heavy payload lifter, and it has performed that job extremely well," says Mark Lewis, a University of Maryland hypersonics expert who recently completed a four-year appointment as chief scientist for the Air Force. "But you don't need to send a Mack truck into space when a Toyota Celica will do."

The question is: Will do what? Lewis, whose enthusiastic speech barely keeps pace with his mind, is happy to talk about the skin-deep similarities between the shuttle and the X-37. ("A lot of the basic reentry physics is treated the same way," he says. "Blunt configurations. The shuttle has very blunt leading edges.") But when he's asked about anything more than the X-37's aerodynamics, he clams up.

So does everyone else. "While some aspects of the…program have been designated as unclassified and been released to the public; information regarding specific technical and performance capabilities will not be released at this time," writes David Hamilton.

"Hide it in plain view," says one observer of the Air Force's practice of letting out just a little about the X-37, enough to make it seem like it will never be more than a research tool. Read More....