German DLR tests Australian SCRAMSPACE spacecraft

Can new types of engine make spaceflight easier and more economical?

This question is being investigated by researchers at the German Aerospace Center (Deutsches Zentrum fur Luft- und Raumfahrt; DLR) using one of Europe's leading hypersonic wind tunnels, located in Gottingen.

The engine is being tested for an Australian Scramjet-based Access-to-Space Systems (SCRAMSPACE) experimental spacecraft - SCRAMSPACE I - scheduled for launch in 2013.

Flight at 10 to 15 times the speed of sound?

Flight at these speeds employs a 'SCRamjet' (Supersonic Combustion Ramjet) - an engine designed for hypersonic flight at up to Mach 15. Unlike normal jet engines, there are no moving parts; a scramjet must first be accelerated to hypersonic speed in order to function.

One of the leading countries in scramjet technology research is Australia, where scramjet combustion chamber functionality was first demonstrated during a test flight in 2002. Already then, DLR was also involved in this experiment.

Potential advantages of scramjets

Australians have set great expectations on scramjets for the future of space travel.

"They could increase efficiency and reliability and reduce costs," hopes Russell Boyce of the University of Queensland, SCRAMSPACE project leader. The advantage of scramjets is that they use oxygen from the atmosphere, so only the fuel needs to be carried on board. According to Boyce's projections, a scramjet would ideally be combined with a multi-stage rocket.

Significant challenges
Testing the scramjet engine complete with intake, combustion chamber and exhaust nozzle requires special facilities. One of these is the High Enthalpy Shock Tunnel in Gottingen (Hochenthalpiekanal Gottingen; HEG), where tests are currently being carried out.

"HEG is one of the largest and leading facilities for hypersonic research, where the models investigated can be larger than those we study in Australia," says Boyce.

During operation of the 62-metre-long wind tunnel, a piston first compresses a gas that will act as a propellant. A steel membrane is then ruptured and a strong shock wave compresses and heats a test gas, before it is accelerated to 8800 kilometres per hour in the wind tunnel.

The gas then flows around the model. "This scenario simulates flight at an altitude of around 30 kilometres," says Klaus Hannemann, Head of the Spacecraft Department at the DLR Institute of Aerodynamics and Flow Technology in Gottingen.

The researchers are interested in the complex aerothermodynamic processes taking place in the scramjet. How must the fuel be injected? How can the combustion process be improved?

They are also investigating whether the physical and chemical conditions can be transferred to a larger engine. Only significantly larger scramjets could be sensibly considered for use in spaceflight.

The possible use of scramjets in spaceflight is still a long way away. "We want to explore the fundamental potential for scramjets in these tests," explains Hannemann.

Another challenge for scramjets is the development of new types of materials. The DLR Institute of Structures and Design in Stuttgart is a leader in this area and is supplying the control fins for the test flight.

US Air Force tests hypersonic UAV

The US Air Force on Wednesday test launched a hypersonic cruise missile, with the vehicle accelerating to Mach 6 before splashing down in the Pacific Ocean, officials said.

The Air Force said the test flight of the X-15A Waverider lasted more than 200 seconds, the longest ever hypersonic flight powered by scramjet propulsion. The previous record was 12 seconds in a NASA X-43 vehicle.

"We are ecstatic to have accomplished most of our test points on the X-51A's very first hypersonic mission," Charlie Brink, program manager with the Air Force Research Laboratory at Wright-Patterson Air Force Base in Ohio.

"We equate this leap in engine technology as equivalent to the post-World War Two jump from propeller-driven aircraft to jet engines," he said.

But about 200 seconds into the flight, "a vehicle anomaly occurred and the flight was terminated," the Air Force said in a statement.

"Engineers are busily examining the data to identify the cause of the problem," it said.

The Waverider was launched from Edwards Air Force Base in California, then carried under the wing of a B-52 aircraft before being released at an altitude of 50,000 feet off the Pacific coast.

A solid rocket booster then propelled the vehicle to about a speed of about Mach 4.8, before the X-51's special scramjet engine ignited.

The Waverider, built by Boeing and Pratt and Whitney Rocketdyne, reached an altitude of 70,000 feet and a top speed of Mach 6, the Air Force said.

Hypersonic flight begins at Mach 5, or five times the speed of sound.